C Series – High Voltage Generators

Enerzip® C Series – High-Horsepower & High Voltage Generators

The Enerzip® C Series High-Horsepower line is engineered for applications where failure is not an option. Covering the massive power range from 900kVA to 3360kVA, these units utilize the absolute pinnacle of Cummins® engine technology (including the legendary KTA38/50 and the advanced Quantum QSK60/78 series). Designed for hyperscale data centers, mega-mining operations, and centralized power plants, the C Series is the industry benchmark for High Voltage Generators, delivering massive block-load capability and transmission efficiency.

  • Optimized for High Voltage: Above 1000kVA, low voltage cabling becomes impractical. The C Series is perfectly engineered to operate as High Voltage Generators (3.3kV, 6.3kV, 10.5kV, 11kV, 13.8kV), significantly reducing installation costs and transmission losses over long distances.
  • Legendary Platforms: Features the mechanical robustness of the K-Series (KTA38/50) for harsh environments and the advanced electronics of the Quantum Series (QSK50/60/78) for precise fuel efficiency and emission control.
  • Mission-Critical Reliability: Engineered to accept 100% block load in a single step, ensuring immediate power restoration for hospitals and Tier IV data centers during grid failures.
  • Global Support: Backed by the world’s largest engine service network, ensuring parts availability for these massive machines anywhere on Earth.

Description

Powered by Cummins Global Engine Platform | The Master of Transmission Efficiency (6.3kV – 13.8kV)

In the realm of large-scale infrastructure and heavy industry, power isn’t just about generation—it’s about transmission efficiency. The Enerzip® C Series line of High Voltage Generators represents the pinnacle of power engineering. By generating electricity directly at 3.3kV, 6.3kV, 10.5kV, or 13.8kV, these units eliminate the need for heavy step-up transformers and massive low-voltage cabling. Enerzip® adopts a “System-First” philosophy, integrating the legendary Cummins engine platform with premium alternators and professional switchgear. The result is a fleet of High Voltage Generators that minimizes transmission losses, drastically reduces installation costs (CAPEX), and delivers megawatt-class power over long distances. For platform comparison and selection guidance across Enerzip’s full High Voltage Generators portfolio, you may also explore the High Voltage Generators Sets Series.

1. The Power Core: Cummins High-Horsepower Technology

The heart of every unit is a high-displacement Cummins engine (K Series, QSK Series), engineered for heavy industrial loads.For reference on the upper-end Cummins platform used in this power class, buyers may also review the Cummins QSK78 G-Drive engine.

  • Block-Load Capability: Applications requiring High Voltage Generators (like mining and data centers) often involve massive load steps. Cummins engines are calibrated to handle 100% one-step load acceptance, ensuring frequency stability even when starting large industrial motors.

  • Fuel Efficiency at Scale: For megawatt-class power plants, fuel is the biggest OpEx. The C Series utilizes advanced electronic fuel systems (MCRS) to deliver industry-leading fuel economy, essential for 24/7 baseload operations.

  • Global Reliability: Backed by the Cummins global network, ensuring that even in remote mining sites, parts and service are never out of reach.

2. HV Alternator: The Art of Insulation

Generating high voltage requires superior insulation technology. We partner with LEROY SOMER, STAMFORD, and ENGGA to supply specific alternators for our High Voltage Generators.

  • Form-Wound Coils: Unlike the random-wound coils in low-voltage units, our HV alternators utilize Form-Wound Coils. These are rigid, pre-shaped, and heavily insulated to withstand high thermal and mechanical stress.

  • VPI Technology: Every stator undergoes Vacuum Pressure Impregnation (VPI). This process forces resin deep into the windings, creating a void-free insulation barrier that is impervious to moisture, dust, and chemical contaminants.

  • Bearing Insulation: To prevent shaft currents from damaging the bearings, we install insulated non-drive end bearings as standard.

3. Integrated HV Switchgear: Professional Output Protection

Safety is non-negotiable at 10,000 Volts. Enerzip® integrates a dedicated High Voltage Switchgear Cubicle directly onto the generator chassis or in a separate containerized room.

  • Vacuum Circuit Breaker (VCB): We replace standard breakers with high-speed Vacuum Circuit Breakers from ABB, Siemens, or Schneider. These offer rapid arc-quenching capabilities and high interruption ratings.

  • Comprehensive Sensing: Integrated PTs (Potential Transformers) and CTs (Current Transformers) provide precise voltage and current data to the controller, ensuring accurate metering and protection.

  • DC Control Power: A dedicated 24V/110V DC system ensures that protection relays and breakers can operate even if the AC supply fails.

4. Safety & Grounding: Neutral Grounding Resistor (NGR)

Safety systems are critical for High Voltage Generators.

  • NGR Integration: We offer optional Neutral Grounding Resistor (NGR) cabinets. In the event of a ground fault, the NGR limits the current to a safe level, preventing catastrophic damage to the alternator while allowing the protection system to isolate the fault safely.

  • Safety Interlocks: All HV access doors are fitted with mechanical and electrical interlocks to prevent opening while the system is energized.

5. Control Systems: The Grid-Level “Smart Brain”

Managing high voltage requires advanced logic. We utilize high-end controllers from ComAp (InteliGen) and DEIF.

  • Grid Synchronization: Standard features include automatic synchronization and load sharing, allowing multiple High Voltage Generators to parallel with each other or the utility grid seamlessly.

  • Advanced Protection: The controller offers ANSI-coded protection functions (Overcurrent 50/51, Earth Fault 51G, Reverse Power 32, etc.) to meet strict utility grid codes.

6. Cooling Systems: 50°C Tropical Grade

For heavy industries, cooling is critical.

  • Radiator Excellence: We utilize remote or engine-mounted radiators from Sinrui or Aksa, standardized for 50°C ambient capability.

  • High-Efficiency Cores: Featuring copper/brass or aluminum cores with anti-corrosive coatings, ensuring heat dissipation remains efficient even in dusty mining environments.

7. Frame & Packaging: Built for Stability

  • Heavy-Duty Chassis: Manufactured on our proprietary line, the chassis is reinforced to support the extra weight of the HV alternator and switchgear cabinet.

  • Anti-Vibration: High-performance isolation mounts decouple the engine/alternator vibration from the base frame and switchgear, protecting sensitive HV ceramic insulators from mechanical stress.

8. Containerized Solutions: The Mobile Power Station

For High Voltage Generators (typically 1000kVA+), we recommend our Enerzip® ISO Containerized solutions.

  • Walk-in Switch Room: Our 40ft containers feature a separate, air-conditioned room for the HV Switchgear and Control Panel, ensuring operators can monitor the system in a safe, noise-reduced environment.

  • Cable Entry: Specialized high-voltage cable entry boxes (Cable Marshalling Box) are designed for easy termination of heavy armored HV cables and stress cones.

Technical Specification Matrix (HV Series)

Category Partnered Suppliers & Standards
Product Type High Voltage Generators (HV)
Voltage Output 3.3kV / 6.3kV / 6.6kV / 10.5kV / 11kV / 13.8kV
Engine Platform Cummins (KTA38 / KTA50 / QSK60 / QSK78)
Alternator Tech Form-Wound, VPI Insulation (Stamford / Leroy Somer / ENGGA)
Output Protection HV Switchgear with Vacuum Circuit Breaker (VCB) (ABB / Siemens)
Control System ComAp / DEIF (Paralleling & Grid Protection)
Grounding Neutral Grounding Resistor (NGR) (Optional)
Cooling System 50°C Tropical Grade (Remote or Unit Mounted)
Containerization Enerzip® “Power House” (With Separate Switchgear Room)

Why Enerzip® C Series High Voltage Generators?

Choosing the Enerzip® C Series means investing in superior transmission efficiency. For large campuses, mines, and data centers, transmitting power at 400V involves massive cables and significant heat loss. By upgrading to High Voltage Generators, you drastically reduce copper costs and improve efficiency. Enerzip® simplifies this complex technology by integrating Cummins reliability, VPI Insulation technology, and Professional Switchgear into one pre-tested, ready-to-run powerhouse.

Genset ModelESP(KVA)ESP(KW)PRP(KVA)PRP(KW)Fuel Cons(L/H 75%)LWH(mm) Open TypeLWH(mm) Silent TypeEngine ModelCountry of originCyl ArrangementDisplacement(L)GovCooling
C1000D510008009007201474315*2020*2235ISO 20ft containerKTA38G2AChina/India12V37.8EWater Cooling
C1100D5110088010008001614370*2010*2400ISO 20ft containerKTA38G5IN/CN12V37.8EWater Cooling
C1250D51250100011259001374200*2060*2165ISO 20ft containerKTA38G9IN/CN12V37.8EWater Cooling
C1375D513751100125010001954950*2000*2580ISO 20/40ft containerKTA50G3IN/CN16V50.3EWater Cooling
C1675D516751340140011201555420*2140*2500ISO 40ft containerKTA50G8China16V50.3EWater Cooling
C1675D5A16751340150012002385420*2140*2500ISO 40ft containerKTA50G8IN/CN16V50.3EWater Cooling
C1825E518251460165013202655630*2275*2610ISO 40ft containerQSK50G7UK16V50.3ECMWater Cooling
C2063E520631650187515002705990*2290*2700ISO 40ft containerQSK60G3UK16V60.2ECMWater Cooling
C2250E522501800200016002916075*2310*2735ISO 40ft containerQSK60G4UK16V60.2ECMWater Cooling
C2500E52500200020001600302REQREQ/CustomizedQSK60G13UK16V60.2ECMWater Cooling
C2500E5A2500200022501800361REQREQ/CustomizedQSK60G21UK16V60.2ECMWater Cooling
C2750E52750220025002000375REQREQ/CustomizedQSK78G18UK18V77.6ECMWater Cooling
C3000E53000240027502200406REQREQ/CustomizedQSK78G9UK18V77.6ECMWater Cooling
C3300E53300264030002400430REQREQ/CustomizedQSK78-G15UK18V77.6ECMWater Cooling
C3500E53500280031252500460REQREQ/CustomizedQSK95-G4UK16V95ECMWater Cooling
C3760E53760301033602690530REQREQ/CustomizedQSK95-G5UK16V95ECMWater Cooling

Technical Notes – C Series (Cummins Powered, High Voltage)

  1. All technical data is based on Cummins® heavy-duty diesel engine specifications and Enerzip® high-voltage power system integration standards. Final performance may vary depending on alternator selection, HV switchgear configuration, and site conditions.

  2. Rated power (ESP / PRP) is defined in accordance with ISO 8528 and ISO 3046 under standard reference conditions (ambient temperature 25°C, altitude 1000 m, relative humidity 30%).

  3. Fuel consumption values are indicative figures measured at 75% load under standard conditions. Actual fuel consumption may vary depending on load profile, ambient temperature, and fuel quality.

  4. High voltage output (3.3kV / 6.3kV / 10.5kV / 11kV / 13.8kV) is achieved through form-wound HV alternators with VPI insulation and integrated HV switchgear. Final voltage level shall be confirmed during project engineering.

  5. Dimensions, weights, and acoustic values are indicative and may vary depending on enclosure type, cooling system layout, containerized HV room design, and optional accessories.

Genset ModelESP(KVA)ESP(KW)PRP(KVA)PRP(KW)Fuel Cons(L/H 75%)LWH(mm) Open TypeLWH(mm) Silent TypeEngine ModelCountry of originCyl ArrangementDisplacement(L)GovCooling
C963D69637708757001644315*2020*2235ISO 20ft containerKTA38G1China12V37.8EWater Cooling
C1000D610008009107281904315*2020*2235ISO 20ft containerKTA38G2China12V37.8EWater Cooling
C1000E610008009107281394315*2020*2235ISO 20ft containerQSK23G3India6L23.15EWater Cooling
C1038D61038830935748NA4315*2020*2235ISO 20ft containerKTA38G2BChina12V27.8EWater Cooling
C1125D6112590010258202024315*2020*2235ISO 20ft containerKTA38G2AChina12V27.8EWater Cooling
C1125E6112590010258201544280*1960*2310ISO 20ft containerQST30G3USA12V30.48ECMWater Cooling
C1250D61250100011389102204370*2010*2400ISO 20ft containerKTA38G4China/India16V50.3EWater Cooling
C1250E61250100011389101774280*1960*2310ISO 20ft containerQST30G4USA12V30.48ECMWater Cooling
C1375D613751100NANA2574200*2060*2165ISO 20ft containerKTA38G9China/India16V50.3EWater Cooling
C1450E61450116012009602024200*2060*2165ISO 20ft containerQSKTA38G5China12V37.7ECMWater Cooling
C1563D615631250141811342914950*2000*2580ISO 20/40ft containerKTA50G3China/India16V50.3EWater Cooling
C1875D618751500161912952575420*2140*2500ISO 40ft containerKTA50G9China/India16V50.3EWater Cooling
C1875E61875150017061365291REQISO 40ft containerQSK50G4UK16V50.3ECMWater Cooling
C2250E62250180020401632NAREQISO 40ft containerQSK60G5UK16V60.2ECMWater Cooling
C2500E62500200022811825356REQREQ/CustomizedQSK60G6UK16V60.2ECMWater Cooling
C2750E62750220022501800NAREQREQ/CustomizedQSK60G14UK16V60.2ECMWater Cooling
C3125E63125250028442275475REQREQ/CustomizedQSK78G7UK18V77.6ECMWater Cooling
C3438E63438275031252500500REQREQ/CustomizedQSK78G8UK18V77.6ECMWater Cooling
C3750E63750300033502680590REQREQ/CustomizedQSK95-G10UK16V95ECMWater Cooling

Applications

Powering Global Critical Infrastructure with Megawatt-Class HV Solutions

The Enerzip® C Series High Voltage line, powered by Cummins G-Drive engines, is specifically engineered for massive power requirements, long-distance transmission, and extreme industrial environments. By delivering direct output from 3.3kV up to 13.8kV, the C Series serves as the energy backbone for the following core sectors:

1. Power Utility & Grid Support

In the realm of grid stability and peak demand management, the C Series is the preferred choice for utility engineers.

  • Grid Peak Shaving: Generating 10.5kV / 11kV directly allows for seamless integration into medium-voltage grids without the cost of step-up transformers, providing essential power compensation during peak hours.

  • Substation Backup Systems: Acting as a critical secondary power source, these units ensure that control systems and vital equipment remain operational during grid maintenance or unexpected outages.

  • Renewable Energy Coupling: Supporting large-scale wind and solar farms by stabilizing the intermittent nature of renewable generation at the substation level.

2. Data Centers & Critical Infrastructure

The exceptional G3-class load acceptance of Cummins engines makes the C Series the high-voltage gold standard for the data center industry.

  • Hyperscale Data Centers: At the megawatt scale, using High Voltage Generators can reduce copper cabling requirements by up to 40%, significantly cutting down transmission losses and installation costs.

  • Tier III & IV Uptime Support: Integrated with DSE / ComAp paralleling systems, multiple C Series units can synchronize rapidly to provide an unbreakable power shield for massive server arrays.

  • Healthcare Hubs: Providing stable, direct high-voltage power to advanced medical facilities, including MRI and CT imaging suites.

3. Mining, Metallurgy & Heavy Industry

For heavy-start loads and dust-heavy environments, the robustness of the C Series is unrivaled.

  • Mining Operations: Powering primary ventilation systems, massive crushers, and hoist equipment. The HV output effectively overcomes voltage drop issues across kilometers of underground cabling.

  • Metallurgy & Steel Mills: Capable of handling the immense transient loads of electric furnaces. The high-torque performance of the Cummins engine ensures rapid frequency and voltage recovery.

  • Cement & Bulk Material Handling: Driving large ball mills and heavy rotating machinery.

4. Oil, Gas & Chemical (Petrochemical)

For the extreme conditions of energy exploration, Enerzip® provides specialized, integrated high-voltage solutions.

  • Offshore Platforms: C Series units can be housed in Enerzip® specialized containers to resist salt-spray corrosion while powering high-output drilling pumps and living quarters.

  • LNG Compression & Pipelines: Providing independent HV grids for remote compression stations, ensuring the steady flow of natural gas across continents.

  • Chemical Processing: Serving as the emergency HV source for safe-shutdown procedures, preventing catastrophic environmental or safety incidents during power failures.

5. Infrastructure & Transportation Hubs

  • Tunneling & Metro Construction: In remote TBM (Tunnel Boring Machine) operations, high-voltage supply is the key to reducing line losses and maintaining construction momentum.

  • Automated Ports: Providing stable high-voltage power for massive quay cranes and shore power systems (Cold Ironing).

  • Aerospace & Defense: Powering radar installations, launch pads, and aerospace testing facilities with independent, redundant power.

6. Remote Power & Micro-Grids (Africa & South America)

In regions with weak grid infrastructure, the C Series offers unparalleled adaptability for rural and industrial development.

  • Regional Power Stations: Establishing local HV grids in non-electrified zones to transmit power to villages or processing plants within a multi-kilometer radius.

  • Industrial Agriculture: Driving large-scale irrigation pump stations and supporting agri-processing factories in remote locations.

Technical Value Matrix (For Technical Professionals)

Key Requirement Enerzip® C Series Solution Industry Benefit
Long-Distance Transmission Direct 11kV / 13.8kV Output Lower cable voltage drop; No step-up transformer costs.
Heavy Motor Starting Cummins G3 Load Standards Minimal frequency dip; Protects large industrial motors.
Extreme Environments 50°C Cooling + Marine Coating Full power delivery in hot mines or offshore sites.
System Safety Integrated VCB Switchgear Millisecond fault isolation; Enhanced operator safety.

Why Industry Experts Trust the Enerzip® C Series?

In the world of High Voltage Generators, stability is paramount. The Enerzip® C Series combines the global service security of Cummins with our deep expertise in high-voltage electrical safety—from VPI (Vacuum Pressure Impregnation) insulation to our proprietary Enerzip® heavy-duty chassis. We don’t just deliver a generator; we deliver a high-capacity energy center built to withstand the world’s toughest load challenges.

FAQ

The C Series supports direct medium-voltage output at 3.3kV, 6.3kV, 10.5kV, 11kV, and up to 13.8kV. Final voltage selection depends on alternator insulation class, switchgear configuration, and local grid standards.
Yes. Cummins KTA and QSK series engines are calibrated for high inertia and can accept up to 100% rated load in a single step, making the C Series suitable for data centers, hospitals, and critical infrastructure.
Each unit can be equipped with a dedicated HV switchgear cubicle featuring Vacuum Circuit Breakers (VCB), CT/PT protection, and optional Neutral Grounding Resistor (NGR) based on project requirements.
Yes. The C Series supports grid synchronization, load sharing, and peak shaving using ComAp or DEIF controllers, compliant with IEC and utility grid codes.
Open skid, silent enclosure, and ISO containerized “Power House” solutions are available. For units above 1000kVA, containerized HV rooms are recommended.
Standard ratings are based on ISO 8528 reference conditions. De-rating applies above 1000m altitude or 40°C ambient temperature and is evaluated during project engineering.

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